Carbon Fiber Bike Frame Layup

The seatpost is also made out of carbon fibers.

Carbon fiber bike frame layup.

Carbon is pretty much the number one material of choice when it comes to mainstream frame construction and as such there are an awful lot of carbon bike frames. 100 hand made carbon fiber bike components. In article two we discussed the raw materials that go into making the carbon fiber prepreg and how it relates to some of the common terms used in cycling. Best carbon road bikes to consider.

Vacuum bagging co molds the new structural elements and seamlessly joins the carbon added during the layup process. Article one of our series on carbon fiber provided an overview of the most common manufacturing processes used in composite component and bicycle frame fabrication. Using carbon fibre to make a frame is no different and in this analogy detailed engineering correct material selection layup design and manufacturing consistency all combine to separate the. The material out of which the frame and fork are made is the carbon fiber.

The rims appear fashionable because of the aluminum finish. Frames are then placed in an oven where the final stage allows the newly wrapped carbon fiber to properly adhere and cure. The wheel size is that of 700 ccs. Frames are then bagged and vacuum formed.

The frame size of this bicycle is around 50 cm. Bikes made of carbon are more fragile than aluminum or steel models. As an oem carbon fiber manufacturer we are focusing on producing professional level carbon bike frames road bike mountain bike and fat bike carbon bike forks road bike fork mountain bike fork and fat bike fork bike rims road mountain and fat bike rims and carbon components handlebar stems saddles and seat posts. Unlike isotropic materials read more about isotropy here.

The bicycle consists of 18 speed shimano gears. Carbon fiber layup and the quality of manufacture is extremely important in being able to control the torsional loads. Applying the carbon overwrap. When considering bikes at an equal price point an aluminum bike will generally have a nicer component spec than a carbon bike.

A version of this article was originally published in triathlete magazine. Prior to use pre preg carbon fiber needs to be stored in a controlled environment that is below 0 degrees celsius to prevent premature curing of the resin. To fix a damaged frame ruckus grinds away the damage layers sheets of prepreg carbon over the void then repaints the bike.